Site audit and requirement review
We inspect the plant, understand operating concerns, production requirements, available utilities, maintenance history, safety priorities and shutdown limitations.
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Upgradation execution and support.
Metalex develops and executes the upgradation through a controlled brownfield process so plant condition, operating priorities, interfaces, shutdowns and performance targets remain clear.
Baseline and bottleneck analysis
Operating data, equipment condition, load profile, controls and recurring failures are reviewed to establish the existing baseline and identify critical bottlenecks.
Upgrade engineering and planning
The retrofit scope, equipment interfaces, piping, electrical works, control logic, safety provisions and implementation sequence are developed for the approved priorities.
Phased execution and testing
Work is coordinated around planned shutdowns or operating phases, followed by installation checks, control verification, trial operation and punch-point closure.
Performance review and support
Operating parameters are reviewed after commissioning, with tuning, operator guidance, maintenance priorities and follow-up support provided according to the agreed scope.
Ready to upgrade
your plant?
Share your existing plant details, operating concerns and upgrade objectives. Our team will discuss the audit scope and practical next step.